With reliable products, advanced friction management solutions and sincere service, Timken has long provided bearing products and services to leading global power equipment suppliers such as Foster Wheeler in the United States. In recent years, Timken has also provided products and services to major domestic power customers such as Shanghai Heavy Machinery Co., Ltd. and Shanghai Boiler Factory Co., Ltd., as well as China Huaneng Group Corporation and China University. Large group power generation enterprise groups such as Tang Group Company provide reliable guarantee for the sound development and unlimited operation of China's energy industry. This also practices Timken's commitment to long-term development in China from one aspect.

Multiple services to improve performance

In addition to providing quality products and services to thermal power customers, Timken also helps customer engineers improve the operation of their bearing equipment to increase system uptime and increase productivity. In addition, professional bearing repair and technical training services are provided to further help customers in the thermal power industry to extend bearing life and reduce downtime, thereby improving equipment performance.

Timken's bearing repair program can help customers save huge bearing replacement costs and continuously supply bearings to equipment. Bearings are refurbished or repaired and their performance can be restored to the original specifications. Repairing bearings saves more time and money than buying new bearings. Timken can provide repaired bearings with the same warranty as new bearings, repairing multiple models or brands of bearings, and providing one-stop service. At the same time, it also provides customers with an effective bearing repair program, which is to store Timken's refurbished bearings at the customer's site or nearby dealers. When the old bearings are removed for repair, these reserve bearings can be Get started immediately, reducing downtime.

Solid lubricants can be applied to conical, self-aligning and cylindrical roller bearing designs

In the past, Dahe Energy Company always replaced damaged bearings with new products or repairs. There are many suppliers, so the cost of maintenance is very high. In order to reduce costs, Dahe Energy needed a more comprehensive and cost-effective bearing repair program. Timken and local distributors have introduced a three-year plan to stabilize the supply of bearings, which also includes a feasibility assessment for the refurbishment of active bearings. This program combines three services to provide a one-stop service for the purchase of tapered roller bearings, bearing repairs and preferential purchases of new products. In terms of cost, Timken detailed the maintenance standards and the corresponding costs for each maintenance level, which allows Dahe Energy to effectively control costs. Since the implementation of the plan, only one replacement bearing, Dahe Energy's four coal mills saved more than 30,000 US dollars per year. In addition, according to the plan, the bearings can be repaired on site or sent to the Timken Industrial Service Point for repair. Once the repair work is completed, the repaired bearings are returned to the company for use at any time. If the bearing cannot be repaired again, replace it with a new Timken® tapered roller bearing. In the event of an emergency, Timken engineers can also provide on-site repairs. In terms of bearing maintenance, Timken also provides repair services for bearings produced by other manufacturers, which greatly facilitates the daily maintenance work of customers.

In addition to bearing repairs, Timken provides technical training services to help customers better maintain a smooth system by guiding their customers with the knowledge of bearing installation and maintenance. Timken's bearing training program teaches in-depth bearing knowledge to customer maintenance personnel. With a deep understanding of the bearing's operation, the interaction of the bearing with other system components, and how to use the bearing damage analysis method to diagnose and eliminate potential problems, the customer's maintenance team can respond early. Bearing professional training courses tailored to customers in the power generation industry are generally conducted at Timken's factory or customer site. In the course, maintenance personnel can master the first-hand knowledge of correct bearing disassembly and installation methods, bearing maintenance procedures, bearing damage analysis and so on.

As one of the largest power plants in the United States, PPL Montana needs training to enable maintenance personnel to master the technology to extend bearing life, reduce maintenance costs, and increase equipment reliability. To achieve this goal, Timken provided PPL Montana with an on-site training program to help its maintenance team learn about how to extend bearing life, reduce costs, and improve equipment reliability. In addition, through the re-education and knowledge learning of maintenance operations, the company's relevant employees understand that they must perform planned maintenance before the equipment failure causes the work to be lost. Since the start of planned bearing repairs, the company's equipment utilization has increased significantly, saving 30%-50% compared to the purchase of new products.

In addition, Timken has introduced a unique Timken Bearing Certification program, which, for maintenance organizations and service workshops, demonstrates that the repair shop insists on providing the highest standard of bearing service. For the factory's internal workshops, the “bearing certification” proves that the site has a complete set of procedures and appropriate equipment to ensure that the bearings are properly repaired. Timken will award a flag to the organization that is qualified for “bearing certification” to show employees and visitors that the shop's service meets the highest standards of bearing maintenance in the industry.

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