Cutting Tool,Granite Cutting Tools,Granite Cutting Saw,Marble Cutting Tools Hubei Chengze Diamod Products Co., Ltd. , https://www.ryomaltools.com
Introduction of diamond saw blade
Diamond saw blade is a kind of cutting tool, which is widely used in the processing of hard and brittle materials such as stone and ceramics. Diamond saw blade is mainly composed of two parts; the base body and the Cutter Head. It is the part that cuts during use. The cutter head will be continuously consumed during use, but the substrate will not. The reason why the cutter head can cut is because it contains diamond, which is currently the hardest substance. , it frictionally cuts the processed object in the cutter head. The diamond particles are wrapped in metal inside the cutter head.
Manufacturing Process Classification
1. Sintered diamond saw blade: It is divided into two types: cold press sintering and hot press sintering, which are formed by pressing and sintering.
2. Welding diamond saw blades: divided into two types: high-frequency welding and laser welding. High-frequency welding welds the cutter head and the substrate together through high-temperature melting media, and laser welding uses high-temperature laser beams to melt the contact edge of the cutter head and the substrate to form metallurgy combine
3. Electroplated diamond saw blade: the blade powder is attached to the substrate by electroplating.
Appearance classification:
1.Continuous edge saw blade: continuous sawtooth diamond saw blade, generally made by sintering method, commonly used bronze binder
2. Segment head type saw blade: the saw teeth are broken, the cutting speed is fast, suitable for both dry and wet cutting methods
3. Turbine-type saw blade: Combining the advantages of 1 and 2 above, the saw teeth continuously present a turbine-like uniform convexity, which improves the cutting speed and increases the service life.
The JMB or JMC microcomputer control system serves as the central controller for the entire water softening unit, utilizing advanced microchip technology to ensure precise and reliable operation. It offers a range of essential functions, including flow display, remaining water level indication, pre-set regeneration programs, real-time system status monitoring, signal feedback, solenoid valve activation, and more. The controller is equipped with 13 key features, such as password protection, pulse receiver options (single-channel for JMB or multi-channel for JMC), K-value selection for flow meters based on pipe size, flow rate display (0–9999 t/h), batch volume setting (1–9999.9 t), accumulated flow tracking, system status monitoring (operation, regeneration, standby, feedback), manual regeneration initiation, regeneration timing configuration (2–9999 seconds), multiple working mode selections (C1, D2, E2, etc.), auxiliary contact output for regeneration valves, long-term power failure data retention (over 3 years), and a durable, dustproof, corrosion-resistant, and waterproof housing made from engineering plastic. The unit can be mounted on a wall or bracket.
The flow meter plays a crucial role in the system’s regeneration process, as its accuracy directly impacts the overall performance and safety of the system. To ensure precision, the JMTT-type flow probe from Jie Ming is used.
The JMA multi-valve controller manages the entire operation and regeneration cycle of the ion exchange tank. It receives signals from the JMB or JMC controllers and controls the sequence of valve operations through a signal distributor—a rotary pilot valve that directs air or liquid signals to open and close diaphragm valves automatically. The JMA controller includes ten core functions: password protection, calendar display, regeneration step and time display, external signal control, multiple start methods (timed, interval, remote, temporary, forced), forced step initiation, automatic reset, customizable regeneration steps (1–8) and durations (5–9999 seconds), system status feedback, power failure data retention (over 3 years), and a durable, dustproof, and waterproof casing. Installation involves assembling parts according to manufacturer guidelines, positioning the resin tank correctly, connecting pipelines and valves, and ensuring secure mounting of all components. Electrical connections must follow local codes, with a power supply of 220V and 1–2 amps.
After installation, a thorough system test is conducted. This includes filling the brine tank, backwashing the resin, checking salt solution flow, and verifying pressure levels. Proper resin loading and cleaning are also essential. System parameters are calculated using formulas like Q = resin volume × 900 ÷ raw water hardness and G = resin volume × 90 for salt usage. These values are input into the JMA controller through a simple menu navigation process, allowing users to adjust regeneration times and initiate forced regeneration when needed. The JMC controller also allows batch program modifications and forced regeneration across different tanks, ensuring flexibility and reliability in operation.