Art Tools,Art Roller,Art Multi-Purpose Brush,Art Pad Jiangmen Nichiyo Decorative Material Co.,Ltd. , https://www.nichiyopt.com
The commercial vehicle market is experiencing significant growth, especially in emerging economies where construction and agricultural development are accelerating. To meet the rising demand, new technologies are essential for producing large trucks and agricultural machinery. As competition intensifies—particularly with Chinese manufacturers engaging in price wars—production planners are under increasing pressure to stay competitive. The commercial vehicles of the future must be faster, more energy-efficient, and more adaptable. EMAG’s turning experts understand this challenge well. Their vertical inverted lathe, the VL 8, is designed to handle workpieces up to 400 mm in diameter, offering an efficient solution for manufacturing commercial vehicle components.
Producing large vehicles essentially means manufacturing large parts, which is the core of commercial vehicle production. However, creating heavy or oversized components like truck chassis, bulldozer parts, or bus power systems presents several challenges. How can you machine these large parts efficiently and accurately? Will the time-consuming loading and unloading processes slow down your project? The EMAG VL 8 addresses these issues by transforming the strengths of the entire VL series into a specialized machine for large components. It enables a wide range of turning and milling operations in a single closed-loop process, supported by integrated automation that ensures speed and simplifies chip removal. This design leads to minimal downtime, high-quality components, and lower unit costs, making it a real "cost killer" in commercial vehicle production.
The VL 8's design has been thoroughly tested and proven. It features a robust mechanical structure, a powerful drive shaft, and user-friendly operation. It also incorporates the latest machining concepts, combining soft and hard processing technologies to deliver exceptional value for money. Key components of the machine include:
- A cast mineral base that provides excellent vibration damping, extending tool life and improving machining quality.
- A dual slide system on the front of the base, driving the vertical spindle for precise X and Z-axis movement.
- A 500 mm chuck diameter capable of handling parts up to 400 mm in diameter.
- A 60 kW spindle with 1220 Nm torque and 2850 rpm speed for high-performance cutting.
- A turret that can hold 12 turning tools or 12 power drilling and milling tools.
- A conveyor system with a diamond cabinet that positions the workpiece using CNC axes.
The short distance between the loading/unloading area and the machining zone ensures fast cycle times. The machine offers high flexibility, supporting a wide range of tools and allowing two machines and one workpiece handling unit to form a single flexible production line. With the addition of a Y-axis on the turret, it can even perform eccentric machining for complex shapes.
Precision is built into every aspect of the VL 8. High-precision, detachable bearings are used near the spindle, while support bearings with length compensation ensure stability and accuracy down to the micron level. Integrated inspection during the machining process further guarantees precision, as the probe checks the part while it is still clamped, and any necessary adjustments are made automatically through the CNC system. This ensures consistent high performance during automated operation. Additionally, the close proximity of the operator to the turret makes maintenance and tool changes quick and convenient.
As a leading lathe manufacturer, EMAG is confident in its products. Its machines have become industry standards, and the VL 8 is no exception. With fast availability and cost-effectiveness, the VL 8 offers a perfect combination of low investment, flexible production, and durable construction—key factors in reducing component costs for commercial vehicles.
About EMAG
EMAG has established itself as a leader in the machine tool industry through its innovative reverse-thinking approach. In 1992, the company introduced the first inverted lathe, which was a groundbreaking success. Since then, EMAG has continuously developed advanced multi-functional production centers. Today, EMAG is a globally recognized manufacturer of inverted machine tools. Based in Salzgitter, Germany, the EMAG Group has a long tradition in machine tool manufacturing. It offers comprehensive process technology and provides users with machine tools and production systems for processing disc, shaft, and box parts. Whether it's a lathe, grinding machine, gear hobbing machine, laser welding system, or machining center, EMAG delivers the best production solutions for a wide range of applications.