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Wire and cable enterprise production equipment management system reference
1. Purpose and Scope of Application
To ensure that the equipment used in the production of wire and cable products consistently meets the technical requirements of the manufacturing process, maintains the required precision, and remains in good working condition, this management system outlines the procedures and guidelines for all production equipment operators, maintenance personnel, and equipment managers within the cable factory. It ensures that all operations are carried out in a safe, efficient, and standardized manner.
2. Responsibilities
2.1 The Equipment Department is the central authority responsible for managing the production equipment of the cable factory.
2.2 The department is tasked with the procurement, installation, precision testing, operation debugging, maintenance, and upkeep of equipment, as well as managing technical documentation, training for operators and maintenance staff, spare parts inventory, and daily equipment management.
3. Equipment Management Program
3.1 Pre-Management of Equipment
Before any equipment is put into production—whether it's new, undergoing major or minor repairs, or has been re-introduced after a technical upgrade—the user and relevant personnel must conduct a safety inspection, system testing, and trial run. All findings should be recorded to ensure the equipment is ready for use.
3.2 Acceptance Management
The Equipment Department is responsible for serializing accepted equipment, maintaining records, and compiling and archiving technical data to support future operations and maintenance.
3.3 Basic Management
3.3.1 Personnel Qualification
All equipment operators must complete professional pre-job training, demonstrate operational skills, understand safety protocols, and possess a certificate of qualification. They must strictly follow operating procedures.
3.3.2 Equipment Maintenance and Lubrication
All production equipment must undergo regular maintenance. Operators are responsible for daily lubrication, cleaning, and maintenance, recording these activities in the equipment log. During handover, the successor must verify that the equipment is in good condition. Any issues or safety concerns should be reported immediately to maintenance staff. Maintenance personnel are responsible for secondary maintenance, lubrication systems, and monthly inspections.
3.3.3 Routine Maintenance and Regular Inspections
Operators should perform first-level maintenance checks during each shift. Any faults or risks must be reported promptly. Overhauled equipment must go through a thorough trial run before being put back into service. Maintenance and management teams should inspect key equipment regularly to identify and address potential issues early. The Equipment Department conducts quarterly plant-wide equipment inspections to ensure all equipment meets operational standards.
3.3.4 Planned Maintenance
Based on seasonal equipment surveys, the Equipment Department prepares technical and material plans for large and medium-scale repairs for the following year.
3.3.5 The Production Department coordinates the timing of large and medium-scale repair tasks across the entire plant.
3.3.6 When equipment is temporarily suspended or stored, it must be maintained in good condition.
3.3.7 Spare Parts Management
The Equipment Department develops a reasonable spare parts plan by balancing estimated demand with actual consumption. This includes purchasing, storing, and ensuring the accuracy of spare parts.
3.3.8 The Equipment Department also collects and provides feedback on the usage of spare parts to improve future planning.
4. Equipment Management Documents
4.1 Equipment Ledger
4.2 Large and Medium Repair Plan
4.3 Equipment Storage Ledger
This comprehensive management system helps ensure that all equipment in the wire and cable production facility operates efficiently, safely, and in compliance with industry standards. By implementing structured processes and clear responsibilities, the company can maintain high-quality output while minimizing downtime and operational risks.
Editor: Hardware Business Network Information Center
Source: http://news.chinawj.com.cn